A Collins 75A-4 Receiver Restoration Project
Page last updated July 16th, 2019
I acquired this 75A-4 receiver with serial number 1360 around the year 2006. It was in very good condition for its age at that time. I worked out that it was manufactured in late 1955. However it was badly damaged in 2010 when some home intruders pushed it off the shelf where it resided in my shack. There is a photo below showing it on the floor. Most of the damage occurred to the cabinet & paintwork as well as the two glass dial windows, S-meter and knobs. It was left that way for four years until 2014 when the case was removed from the radio, packed up and sent to Howard Mills, W3HM in the U.S.A. Howard specialises in radio restorations including refinishing Collins 75A-4 enclosures. The refinished cabinet panels arrived a few months later but no further progress was made on the restoration until 2019 when I developed some interest in making this receiver functional again.
The multi-section electrolytic filter capacitor in the power supply has been replaced as well as all of the black 0.1uF capacitors which are used mainly for D.C. supply rail bypass purposes. I have acquired a replacement S-meter as well as a two new pieces of dial glass. A replacement label was made and fitted to the revolving dial drum as the original was very yellowed and tired looking.
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Collins 75A-4 Receiver
75A-4 Chasis Top View
75A-4  Chassis Underside
75A-4 Chassis Front View
75A-4 AC Fuse
75A-4 Antenna Socket
Old dial overlay
New dial overlay fitted
Dial Drum Refitted
Refinished Front Panel
Orange Bypass Capacitors
Orange Bypass Caps
Below images show the drum dial before and after the original overlay being replaced with a homebrewed new one. The front panel is being reassembled and the eleven black 0.1uF capacitors have been replaced.
I decided to have a go at producing a new dial drum overlay for my 75A-4 receiver using Express PCB software again. The result was quite good in my opinion. I had a template to work from to make all of the measurements. The 15 metre band was different between early and later model receivers. Later models started at 20.5 MHz and earlier production models started at 20.8 MHz as I understand it.
VFO Reduction Drive
Dial Drum Installed
75A-4 Receiver Front Panel
75A-4 Rear Panel
75A-4 Case Top
75A-4 Serial Number 1360


This is the receiver described on this page
This was my other 75A-4 receiver. Surprisingly, it was not damaged

This is the 75A-4 receiver described below
This was my other 75A-4 receiver
The photos below were taken to assist me with the refurbishment process. I find it helps if you have  a reference so you can identify the connection points after components have been cut out for replacement. As this radio is an early production unit it will need to have some updates  to the circuit that later production units benefited from. A number of coupling capacitors have been replaced with silvered mica types. The s-meter reading drifts  quite a bit so hopefully this can be fixed when some of the updates are done.
After 5 years of being disassembled, the 75A-4 is coming together nicely. I need to replace the figure 8 power lead as the original was showing its age. A 3 core type with an earth wire will be used for safety purposes. The dial mechanism needed a small mount of lubrication as some squeaks were quite loud as the VFO knob was rotated through the range.
There are currently only two mechanical filters installed, giving switchable I.F. bandwidths of 3.1 kHz and 2.7 kHz. I intend to source a narrower 2.5 kHz for SSB and a 6 kHz filter for A.M reception.  The plan is to have 6.0, 3.1, 2.5 kHz I.F. bandwidths available.
I have also carried out the S-Meter modifications as per the service bulletin SB-2A dated late 1955. Using the dimensions from the drawing below, the mounting plate for the potentiometers was cut from a piece of scrap aluminium with tin snips then the edges were filed. Two new 500 Ohm potentiometers were purchased from an on-line supplier. I also bought a new 2.5k Ohm potentiometer for the I.F. gain preset.
75A-4 S-Meter CircuitModification
Download the 75A-4 SB-2A
Download the 75A-4 Technical Data Sheet
Courtesy of the CCA Web Site

The photo to the left shows C68, the plate coupling capacitor, from V6. It is in a difficult location to access. I removed the left side cover from my receiver to access this area. Its value is 470 pF which I replaced with a silver mica type.

 

A very worthwhile modification to a section of the AGC circuit was also done to change the AGC time constant in the 'slow' position of the AGC switch. This modification was originally described in Electric Radio of May 1990. I left C20 at its original value of 0.1uF.

 

To finish off, I swapped out a few of the original tubes with some spares I had on hand. It had been years since I acquired the spare tubes and some of the them looked like they had already been used. By me no doubt! The replacements did not make a huge difference to the R.F.  performance but swapping out the 5Y3GT rectifier made a big improvement to the warm-up time and cured some odd popping noises that would occur during the first 30 seconds after switch on. The original 6AQ5 audio output tube was also low in emission and fitting a replacement made a noticeable improvement to the audio output level.

AGC Modification

I'm really pleased with how this fine old radio has come up after the restoration.

It looks, feels and smells like a real radio!

The above from Collins Radio advertising brochure from the nineteen fifties